Zorlu Hometeks

Production boost with 55 %


Zorlu Hometeks is a company with over 55 years of history and 900 employees, producing flat & fitted sheets. With the Eton system they were able to increase production with at least 55%.

Company info

Company name: Zorlu Hometeks.
Company profile: Company is more than 55 years, with 900 employees.
Type of production: Flat & Fitted sheets.
Order size: 1 and more.
Previous production system: Table to table.
Eton System installed: Line 1 – 01/2007 / line 2,3, 4 – 08/2007.
How many stations installed: 50 stations.

Production data   Before Eton With Eton
Capacity:   3000 units
6000
4500 units
8400
Production increased:     55% minimum
Throughput-time:      
Return on investment:      
Operations made by Eton:     5 for fitted sheets / 7 for flat sheets

 
Other savings 

Customer can work more in order, delivery from big tables. They get more space on working area, they can make handling easier. They can see and fix problems about operations.

Why did the client decide to install the Eton system

Time distribution for production was 55% sewing and 45% for handling. After the submission of the project they have been convinced on the savings in handling even at a lower rate than they could achieve after the installation and decided to install the Eton System.